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Electrical Box

Matt L.

Non-member
Yesterday, I finished a project I've been working on for a few weeks. I fabricated an electrical box of sorts for my reef tank. Here is a picture of it:

electrical02.jpg


The were several purposes to building this electrical box:
  1. I wanted to get away from power strips. Power strips have several nasty downsides, the chief of which (in my opinion) is that they are designed to lay on the ground. In a saltwater environment, that isn't necessarily the best place for them.
  2. Other downsides to power strips are that the plugs are too close together to permit effective use of transformers or x10 modules, and that it is rare to find a power strip where each outlet is on a separate switch, therefore requiring the device to be (painstakingly, often) unpligged by hand. The electrical box I wanted to design would feature multiple "individual" oulets each on their own switch, with a master switch controlling several outlets.
  3. I wanted GFCI protection, but not the entire fish tank on one GFCI in case it tripped. Using several different GFCIs permits the fish tank to continue operating in case one trips, but not the other. The problem I had with external GFCIs from Home Depot is that if you unplugged them, you would have to manually reset them. Using hardwired GFCIs does not require a manual reset, and therefore, if there is a power failure, the system keeps on running.
  4. I was concerned about amperage through multiple power strips. The electrical box is wired for 15Amp/outlet and 20Amp maximum, although as long as it is plugged into an outlet, it can only handle 15Amp maximum, which is still far more than I draw at peak.

Here is a photo of the back before I put the back panel on, showing the wiring:

electrical01.jpg


And here is the back/side after I affixed the panel:

electrical03.jpg


I am maxing a different electrical panel for the lighting. The reason I needed two panels is so that the height would be low enough for it to fit behind a cabinet and be out of sight. The second panel will be just for lighting, which is the single largest amperage draw, and this will also permit it to be plugged in to a different outlet,

Matt:cool:
 
GFCI Design

I always wanted a single GFCI (hardwired with sufficient current capability) so that in case of a disaster (tank leak, plugged overflow, etc), the entire system would shutoff. This would help mitigate the problem. Also, you can get a nasty shock from a GFCI protected circuit (not a fatal one, but no fun), and it would be nice to know that when something tripped, something else isn't about to trip through my hand.
 
wow, that is a whole lot of outlets, do you really have a need for 48 plugs without your lights?
Nice clean job, the sheer number of outlets in that one box is impressive looking.
 
Jill & Brian said:
wow, that is a whole lot of outlets, do you really have a need for 48 plugs without your lights?
Nice clean job, the sheer number of outlets in that one box is impressive looking.
No, not really. It just turned out to be cheaper to do double outlets off of a switch, versus one of those switch outlet combos. Plus, transformers often block one switch. If you tally it up, I have:

  • 3 MHs (3)
  • 1 PC refugium light (1)
  • Main recirculation pump (1)
  • Closed loop pump (1)
  • Ca reactor feed (1)
  • Ca reactor recirc (1)
  • Ca solenoid (1)
  • skimmer pump (1)
  • refugium pump (1)
  • AquaController (2)
  • Tunze topoff (2)
  • Chiller and feed pump (2)
  • Carbon reactor (1)
  • Heater (2)
And that's 20 right there,

Matt:cool:
 
Matt L. said:
No, not really. It just turned out to be cheaper to do double outlets off of a switch, versus one of those switch outlet combos. Plus, transformers often block one switch. If you tally it up, I have:

  • 3 MHs (3)
  • 1 PC refugium light (1)
  • Main recirculation pump (1)
  • Closed loop pump (1)
  • Ca reactor feed (1)
  • Ca reactor recirc (1)
  • Ca solenoid (1)
  • skimmer pump (1)
  • refugium pump (1)
  • AquaController (2)
  • Tunze topoff (2)
  • Chiller and feed pump (2)
  • Carbon reactor (1)
  • Heater (2)
And that's 20 right there,

Matt:cool:

Wow,
that's a lot of stuff!
MA Elec has just nominated you customer of the month.
 
Nice DIY. I don't need as many connections as yours and was planning on finding a couple more power centers like what's running my CPU shown in the pic. My main outlet is GFI so if one thing trips it's all lights out. In your setup you can keep other items running if something trips.
Rich
 

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Yep, two of those and a label maker :) I have one GFI breaker set deticated for the entire aquarium. The rest of my outlets are standard. I could run an alarm through a relay that when the GFI de-energised it would sound an alarm. Oh no another project :rolleyes:
 
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