Just had a thought. I want to build a cheap and ugly reflector for a 175w SE. I was trying to think of a reflective material to use. Any reason why I couldn't cut some glass mirror to size and use that?
I'd guess the paint on the back would be fine if you had it protected from getting scuffed, but I agree that weight would be an issue. You'd have to put it together in such a way that it would hold up to it's own weight. And making an efficient shape would probably be tough without cutting a dozen individual facets of glass.
I think the material would be fine though. Just has a couple practical issues.
My 55 is nestled in between 3 walls I used to keep mirrors along the side and back of it (the 12x12 squares). The mirror coating did eventually start to peel off. maybe if you protected them it might work.
I have also glued mirror to things and the glues ate through the backing. If you are going to glue them I would check out mirror mastic and see if it can be used in this case.
Think you might have a heat issue with regular mirrors to worry about also, if you were not careful about the distance from the bulb I could see them cracking if splashed.