I have a 90G RR tank with drilled overflow and a 45G bow front w/HOB overflow box with 30G refugium (sump), and 30G closed loop deep sand bed. The 45G tank is built into the wall (flat side facing viewing room). I agree 100% that the drilled tank is best but I also believe only three items are required for a failsafe operation of the overflow box (and a good night's sleep).
Must have;
1. Sufficient volume in sump to handle back flow from tank when pump shuts off (or backflow preventer),
2, a lifter pump, and
3. a HC3000 High Water Shut-Off made by STAK Enterprises, Inc. (
www.washerwatcher.com)
I have had many failures where the overflow box lost prime but I have never once had any water spill onto the floor.
If interested I can give you more details.